All Case Studies/Automotive & Mobility
PORTFOLIO CASE STUDYAutomotive & MobilityDomain: ADAS/AD Scenario Generation & SIL/HIL SimulationEngagement: Autonomous Validation Pod

Accelerating ADAS Validation Across Real-World Scenarios

Specialized Engineering Scope & Mission Challenge

A Tier-1 automotive systems supplier faced a massive verification backlog for an L2+ autonomous driving suite (lane keep assist, automatic emergency braking, and adaptive cruise control). Physical track testing for millions of edge-case scenarios—such as blinded camera sensors in blinding sunset glare, sudden lane cuts by motorcyclists, and sensor occlusion in heavy monsoon rain—was prohibitively dangerous, slow, and expensive. The engineering organization needed to transition to a scalable Software-in-the-Loop (SIL) and Hardware-in-the-Loop (HIL) automation pipeline.

Granular Competency & Technical Requirement Matrix

Automated OpenSCENARIO & OpenDRIVE Scenario Authoring
Multi-Sensor Fusion (Camera, Radar, Ultrasonic) Simulation
Hardware-in-the-Loop (dSPACE / Vector) Test Bench Integration
CAN-FD, Automotive Ethernet & SOME/IP Bus Simulation
Python-Driven Automated Regression & Coverage Closure
ISO 26262 ASIL-D Safety Boundary & Pass/Fail Evaluation

Critical Engineering & Integration Complexities

  • High-fidelity sensor perception simulation requiring realistic synthetic ray-tracing radar and visual camera feeds in real time.
  • Synchronization latency between simulated vehicle plant models, sensor injection hardware, and production ADAS ECU hardware.
  • Managing massive combinatorial test matrices across weather variations, vehicle speeds, and road geometries.
  • Pinpointing edge-case boundary failures where sensor fusion algorithms transiently drop tracking of occluded pedestrian targets.

Engineered Delivery & Execution Workflow

01

Scenario Taxonomy Matrix

Classified OEM regulatory (Euro NCAP) and edge-case operational design domain (ODD) requirements into parameterized models.

02

Synthetic Environment Synthesis

Created automated procedural generation of roads, lighting, and pedestrian trajectories using OpenSCENARIO standards.

03

SIL Fast-Feedback Pipeline

Built containerized software-in-the-loop virtual ECUs running 10,000+ overnight simulated scenarios in cloud clusters.

04

HIL Bench Automation

Connected dSPACE hardware-in-the-loop simulators with automated physical fault-injection and bus monitoring scripts.

05

Dynamic Criticality Tagging

Programmed automated classifiers flagging near-miss collision trajectories and unsafe brake-reaction latencies.

06

Root-Cause Debug Package

Built an automated bundle capturing full sensor inputs, bus logs, and internal algorithm states for every failed scenario.

07

Safety Audit Sign-Off

Produced verifiable compliance dashboards directly correlating test runs against ISO 26262 safety goals.

Production Toolchains, Protocols & Frameworks

ADAS sensor fusionSIL / HILPythonCAN FDdSPACEOpenSCENARIO

06 | PROJECT TARGETS

Project Targets and Business Impact

2x
Scenario coverage target
Target for this engagement.
90%
Automated smoke-suite coverage target
Target for this engagement.
-40%
Bench-reset effort target
Target for this engagement.
<=1 hr
Failure-reproduction time target
Target for this engagement.
Business Impact Statement: The approach expands scenario coverage while making failures easier to reproduce and route to the right subsystem owner, accelerating OEM milestone approvals.

Customer Confidentiality Note: Customer identity, proprietary codebases, and commercial program specifics have been anonymized in accordance with non-disclosure agreements.